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90 mm module functions available
Light functions (sometimes combined):
– low beam (also with high beam),
– high beam (also with daytime running light or with
position light),
– fog light (also with daytime running light or
cornering light),
– cornering light with fog light,
– LED daytime running light (also with LED position light),
– indicator (also with LED position light).
12 V and 24 V.
Right and left-hand traffi c versions for low beam headlight
and Bi-halogen/Bi-Xenon
®
headlights.
Tourist solution for transit journeys in countries with
left-hand traffi c (or with right-hand traffi c, with the exception
of Japan versions).
Standardised headlight levellers can be ordered as
accessories for low beam headlights.
90 mm cover lens
All modules have a pattern-free lens (Ø 90 mm) when
viewed from the front.
The combination with further headlight and light modules
is possible.
Variation possibilities in equipment and retrofi tting through
standardised body or trim cut-outs.
Arrangement and installation
As far as permitted by the fi tting requirements, a variable
arrangement of the 90 mm modules is possible on the
vehicle front end.
In some cases, use behind an additional cover lens is
possible. (Individual case examination and additional type
approval tests are a must!)
Standardised distances between holes for the attachment
points for low beam and high beam headlights of all
model series.
The 3 series of 90 mm low beam and high beam module
headlights are installed with different attachment systems
in the vehicle:
The comprehensive installation
instructions (available as a PDF
le) contains detailed information
and images for the different
installation systems and
dimensions, as well as for the
installation of accessories.
90 mm module headlights: proving their worth millions of
times every day in rough conditions. Our range currently
comprises a total of 3 series with unusual product depth.
90 mm Classic Xenon
90 mm Cornering light
90 mm Performance
90 mm H1 5-Daytime
running light/High beam
90 mm Premium
90 mm LED-Daytime
running light/Position light
90 mm Fog light
90 mm Indicator/LED
Position light Kartoval
®
90 mm Indicator
Features and advantages of the whole series
Advantages of the Premium series compared to the
Classic series
Practical advantages:
Low beam and high beam in one module (Classic series
requires two modules). The reduction to one module allows
an additional lighting function to be installed at this spot.
Integrated mechanical switchover permits simplifi ed setting
of the tourist solution (to symmetrical light distribution) for
transit journeys in countries with left-hand traffi c (or vice
versa). Conversion work on the headlight (as with the
90 mm Classic) is no longer required.
Optimised ventilation system - Nito element (textile
membrane) prevents the penetration of dust (diesel soot)
and elementary humidity into the headlight – Light output
does not diminish over the vehicle lifetime.
With the attachment system (in reinforced version) the
headlight meets the tough testing requirements of trucks
and construction vehicles.
Water-protected standard plug-type systems for bulbs,
xenon ballast and the actuator for switching between low
beam and high beam light.
Lighting technology:
When switching to high beam, the switching shutter
operated by the actuator uncovers the full light distribution:
Light distribution and brightness of the low beam remain
unchanged – long-range illumination extends the existing
light cone.
Enlarged lens Ø 70 mm (Classic only has 50 mm lens) and
the innovative refl ector geometry correspond to the lighting
technology used in current headlights in the automotive
industry.
Excellent illumination: Broader beam pattern, longer range,
improved homogeneity and intensity.
Bi-halogen module is the fi rst independent system on the
market.
Bi-Xenon
®
module with reduced design size compared to
the fi rst 90 mm generation.
Comparison of halogen and xenon light distribution
The 90 mm module headlight range continues to set new benchmarks by integrating in-fi eld experience from a
wide range of applications as well as through through consistent further development e.g. of lighting technology
and its implementation in products.
Product picture Description Light distribution
Classic
Halogen
Low beam
Premium
Bi-halogen
Low beam
Classic
Xenon
Low beam
Premium
Bi-Xenon
®
Low beam
Halogen
Xenon
As a leader in innovation in the fi eld of automotive
original equipment, Hella sets standards in headlights
through integrated lighting technology.
One single module generates low beam and high beam:
Instead of separate refl ectors for low beam and high beam,
one single projection module with one light source (halogen
bulb or xenon lamp) is suffi cient per vehicle side.
Low beam and high beam from one single light source:
With the aid of a movable shutter, the high beam share of the
projection module is shaded when the light is switched to low
beam. The remaining low beam illumination complies with legal
requirements, and does not dazzle oncoming traffi c.
Standard design size for Bi-halogen and Bi-Xenon
®
:
Makes a straightforward choice between Bi-halogen and
Bi-Xenon
®
equipment possible.
Comfortable expansion of illumination:
When switched to high beam, the light distribution and
brightness of the low beam remains unchanged – long-range
illumination extends the existing light cone. The consistent
illumination at close range results in a very comfortable
extension/ shortening of the visual range for the human eye
when changing between
low beam and high beam.
Bi-halogen and Bi-Xenon
®
lighting technology
Refl ector with switching shutter and
actuator (high beam switchover)
Application examples
Halogen
Wider and brighter illumination of the road with xenon light.
Hazards are recognised early.
Part number Designation Application VPE
9AH 169 580-011 Carrier frame 1
6NM 007 282-221
Setting motor for head-
light range adjustment
12 V, for halogen 1
6NM 007 282-227
Setting motor for head-
light range adjustment
12 V, for halogen 42
6NM 008 299-501
Setting motor for head-
light range adjustment
24 V, for halogen 1
8XX 010 315-001
Automatic headlight
range adjustment
12 V, for xenon 1
8XX 010 315-011
Automatic headlight
range adjustment
24 V, for xenon,
with second sensor
1
8HG 138 620-007
Holder for headlight
range adjustment
24 V 100
8JD 156 151-807* Connection plug for xenon ballast 1
8JD 156 151-807* Connection plug
for halogen plug
connectionHalogen
1
8JD 156 151-807* Connection plug for Bi-halogen plug connection 1
8JD 158 175-807* Connection plug 12 V plug connection H9 1
8JA 746 184-022
Jack housing
2-pole
for switching between 10
8KW 744 837-002 Jack contact low beam and high beam 50
9GD 746 185-002 Individual wire seal
for switching between
low beam and high beam
50
8GH 007 157-121 Bulb 12 V, H7 1
8GH 007 157-231 Bulb 24 V, H7 1
8GH 008 357-001 Bulb 12 V, H9 1
8GS 007 949-101 Xenon lamp for D2S 1
5DV 007 760-631 Ballast 12 V, xenon 1
5DV 007 810-171 Ballast 24 V, xenon 1
Drawing Part number Function Volt Light source
Type
approval
VPE
1BL 009 999-001 Low beam 12 V Halogen H7, ES ECE 1
1ML 009 999-011 Low beam 12 V Halogen H7, LES ECE 1
1BL 009 999-021 Low beam 12 V Halogen H7, US SAE 1
1BL 009 999-041 Low beam 24 V Halogen H7, ES ECE 1
1ML 009 999-051 Low beam 24 V Halogen H7, LES ECE 1
1Al 009 998-001
Low beam, high beam
12 V Bi-halogen H7, ES ECE 1
1LL 009 998-011
Low beam, high beam
12 V Bi-halogen H7, LES ECE 1
1LL 009 998-031
Low beam, high beam
12 V Bi-halogen H7, LES Japan 1
1AL 009 998-021
Low beam, high beam
12 V Bi-halogen H9, US SAE 1
1AL 009 998-041
Low beam, high beam
24 V Bi-halogen H7, ES ECE 1
1LL 009 998-051
Low beam, high beam
24 V Bi-halogen H7, LES ECE 1
1AL 009 997-001
Low beam, high beam
12 V Bi-Xenon
®
, D2S, ES ECE 1
1LL 009 997-011
Low beam, high beam
12 V Bi-Xenon
®
, D2S, LES ECE 1
1AL 009 997-021
Low beam, high beam
12 V Bi-Xenon
®
, D2S, US SAE 1
1AL 009 997-041
Low beam, high beam
24 V Bi-Xenon
®
, D2S, ES ECE 1
1LL 009 997-051
Low beam, high beam
24 V Bi-Xenon
®
, D2S, LES ECE 1
Premium range overview
Accessories
Spare parts
* Set packages for 20 plug systems
ES = Right-hand traffi c ECE
LES = Left-hand traffi c ECE
US = Right-hand traffi c in SAE area
© Hella KGaA Hueck & Co., Lippstadt 9Z2 999 127-812 TT/03.09/0.2 Printed in Germany
Range overview for the complete 90 mm model
As a market leader for module headlights for Special OE manufacturers, Hella is setting benchmarks through additional
headlight ranges: Performance and Premium.
90 mm module headlight for 12 V and 24 V
Tel.: +49 2941 38 - 0
Fax: +49 2941 38-7133
www.hella.com
Hella KGaA Hueck & Co.
Rixbecker Straße 75
59552 Lippstadt/Germany
Lighting function Road side Suitable for Homologation Light source
Low beam Right-hand traffi c Global ECE Halogen H7* H1 H7*
Low beam Left-hand traffi c Global ECE Halogen H7 H1 H7
Low beam Left-hand traffi c Global Japan Halogen H7
Low beam Right-hand traffi c USA SAE Halogen H9 H9
Low beam Right-hand traffi c Global ECE Xenon D2S
1
Low beam Left-hand traffi c Global ECE Xenon D2S
1
Low beam Left-hand traffi c Japan Japan Xenon D2S
1
Low beam Right-hand traffi c USA SAE Xenon D2S
1
High beam with PO Right and left-hand traffi c Global ECE Halogen H7 H1
High beam without PO
Right and left-hand traffi c Global ECE Halogen H7 H1
High beam with PO Right and left-hand traffi c USA SAE Halogen H9
High beam without PO
Right and left-hand traffi c USA SAE Halogen H9
High beam with PO Right and left-hand traffi c Global ECE Xenon D2S
High beam without PO
Right and left-hand traffi c Global ECE Xenon D2S
Low beam, high beam Right-hand traffi c Global ECE Bi-halogen H7*
Low beam, high beam Left-hand traffi c Global ECE Bi-halogen H7
Low beam, high beam Right-hand traffi c USA SAE Bi-halogen H9
Low beam, high beam Right-hand traffi c Global ECE Bi-Xenon
®
D2S* D2S
Low beam, high beam Left-hand traffi c Global ECE Bi-Xenon
®
D2S D2S
Low beam, high beam Right-hand traffi c USA SAE Bi-Xenon
®
D2S
* Homologation CCC
1
Xenon low beam included in the Bi-Xenon
®
version
Ideas today for
the cars of tomorrow
Bi-Xenon
®
1. Generation
Premium
Performance
Classic
90 mm Premium
Headlight
90 mm H7 module headlight with high beam/low beam
With Bi-halogen and Bi-Xenon
®
technology
Can be combined with other 90 mm modules
90 mm cover lens
Made of glass, pattern-free – for a direct view of the lens.
Free-form refl ector
Computer-calculated free-form refl ector made of cast
aluminium focuses the light through the precision lens.
70 mm lens
Pattern-free, precision glass lens projects the light from
the refl ector in exactly the required direction. Excellent
light output and extremely homogenous illumination with
virtually no scatter.
Light sources
H7 halogen, H7/H9 Bi-halogen or D2S Bi-Xenon
®
gas
discharge lamp.
Integrated plug-type connection
For fast electrical connection to the bayonet socket of the
H7 bulb or the xenon ballast unit. Enables simple lamp
replacement without the need for tools. Sealed with seal ring.
Design
Matches the Hella 90 mm module series. This means all the front
lighting functions can now be realised in the 90 mm format.
Installation
Straightforward installation with 3 pre-mounted adjustment
screws on the vehicle body or optionally on an additional
carrier frame (accessory).
Product features
Brief
information
Front lighting
Ideas today for
the cars of tomorrow